Yakadzama Kushanda KweComposite Winding Equipment

Composite winding tekinoroji inoshandiswa zvakanyanya mune aerospace, mota, pressure ngarava, uye mamwe minda. Iko kushanda kwayo kwakaringana kwemidziyo yayo yepakati, iyo inoumbwa nemhepo yemidziyo, inokanganisa zvakananga mhando yechigadzirwa uye kugona kugadzira. Ichi chinyorwa chinotsanangudza maitiro akajairwa ekushandisa kwemudziyo uyu kubatsira vashandisi kunyatsoshanda uye kuve nechokwadi chekuchengetedzwa kwekugadzirwa uye kuita kwechigadzirwa.

 

I. Pre{1}Gadziriro dzekutanga

Usati washandisa iyo composite machira emuchina, kuongorora kwakadzama uye kugadzirira kunodiwa kuti uve nechokwadi chemamiriro emidziyo.

1. Kuongorora Kwezvakatipoteredza uye Kuchengetedza

• Iva nechokwadi chekuti nzvimbo yekushanda ine mhepo yakanaka uye kuti tembiricha nehunyoro zvinosangana nezvinodiwa (kazhinji inokurudzirwa tembiricha i20-30 madhigirii uye mwando Zvishoma pane kana kuenzana ne60%).

• Ita shuwa kuti hapana marara akatenderedza mudziyo uye kuti nzvimbo yekushandira yakachena kudzivirira tsaona panguva yekumonereka.

• Vafambisi vanofanira kupfeka zvinodzivirira zvakaita semagirovhosi, magirazi, uye -mbatya dzinodzivirira kumira kuti vave nechokwadi chekuchengeteka.

2. Equipment Status Inspection

• Tarisa kuti magetsi emagetsi akadzikama uye kuti magetsi anosangana nezvinodiwa zvemidziyo (kazhinji 380V/50Hz).

• Iva nechokwadi chekuti mahydraulic, pneumatic, uye control masisitimu haana kuvuza kana ruzha rusina kujairika.

• Tarisa kuti zvinhu zvakakosha zvakaita seshaft huru yemuchina unomonereka, tension control system, uye tangi yekunamira yekudhibha zviri kushanda nemazvo.

3. Kugadzirira Zvinhu

• Ronga faibha prepreg kana yakaoma faibha munzira yakatarwa pachine nguva maererano nemaitiro ekuita, uye iva nechokwadi chekuti viscosity uye tembiricha yekunamira (semuenzaniso, resin) zvinosangana nemaitiro maitiro.

• Tarisa iyo fiber tension control system kuti uone yunifomu faibha tension panguva yekupepeta maitiro kuti udzivise kukanganisa muchigadzirwa chakapedzwa.

II. Equipment Operation Procedure

Iko kushanda kweiyo composite mamhepo emidziyo inogona kukamurwa kuita matanho makuru matatu: parameter kumisikidza, mhepo yekudzora maitiro, uye kuvhara uye kugadzirisa.

1. Parameter Setting
• Winding Mode Selection: Sarudza nzira yakakodzera yekumoneredza (denderedzwa, spiral, kana longitudinal) zvichienderana nechimiro chechigadzirwa (semuenzaniso, cylindrical, conical, kana spherical).

• Process Parameter Input: Key parameters inopinzwa kuburikidza neHuman Machine Interface (HMI), kusanganisira:

• Kufambisa mhepo (kazhinji 5-50 m / min, inogadziriswa zvichienderana nezvinhu uye zvigadzirwa zvinodiwa);

• Fiber tension (kazhinji inodzorwa pakati pe50-500 N, zvichienderana nemhando yefiber);

• Adhesive impregnation nguva (inovimbisa kukwana kwefiber impregnation, asi inodzivisa kunamatira kwakanyanya kunogona kukonzera kurema kwechigadzirwa);

• Nzira yekurarisa (semuenzaniso, unidirectional, muchinjiko-ply).

2. Winding Process Control

• Equipment Startup: Mushure mekusimbisa kuti ma parameters akarurama, tangai spindle uye winding system, uye ona kana fiber yakanyatsobatanidzwa kune mold surface.

•Kuongorora-nguva chaiyo: Mushandi anotarisisa mafambiro ese, achitarisa:

• Kana paine faibha yakapindana, kudambuka kweshinda, kana kutsauka;

• Kana iyo yakanamatira yakabatanidzwa zvakaenzana kudzivirira mapeji ekunamatira emunharaunda kana mabhubhu;

•Kuti mudziyo uri kufamba zvakanaka here, paine kuzunguzika kusingaite kana ruzha.

• Kugadziridza uye Kukwidziridza: Kana mapendi emhando yakashata, zvakanaka-tungidza tension, speed, kana impregnation parameters. Kana zvichidikanwa, imbomira muchina wekupindira kwemanyorero.

3. Kudzima uye Kutumira-Kugadziridza
• Shutdown Procedure: Mushure mekupeta kwapera, tanga wadzikisa kumhanya kwespindle, wozomisa iyo fiber kugovera, uye pakupedzisira uvhare adhesive system uye magetsi ekupa.

• Kugadzira uye Kurapa: Nyatsobvisa chigadzirwa cheronda kubva muforoma (semuenzaniso, nemagetsi kana kupisa kupisa) uye woiisa muchoto chinoporesa kuti chizoporeswa (tembiricha uye nguva inoiswa maererano nezvinodiwa neresin system).

• Kucheneswa Nekuchengetedza Midziyo: Chenesa yasara yekunamira nemarara efayibha, ongorora zvinhu zvakakosha zvakaita sechikurunga netangi rekuisa mukati kuti zvisakara, uye gara wozora zvidimbu zvinofamba kuti uone kushanda kwakasimba{{0}kwenguva refu.

III. Chengetedzo Yekuchengetedza
1. Kuchengetedzwa Kwemagetsi: Ita shuwa kuti midziyo yakadzikwa zvakanaka isati yashanda kudzivirira njodzi yekuvhunduka kwemagetsi.

2. Yakakwirira-Kudzivirira Tembiricha: Danho rekurapa rinogona kusanganisira tembiricha yepamusoro. Vafambisi vanofanira kugara kure nenzvimbo dzinopisa kudzivirira kutsva.

3. Emergency Stop: Midziyo yacho inofanirwa kunge ine bhatani rekumisa emergency, iyo inofanirwa kudzvanywa nekukurumidza kana paitika njodzi (yakadai sefiber breakage kana ruzha rusina kujairika) kuchengetedza kuchengetedzwa.

 

Kushanda kwakaringana kwecomposite winding equipment kwakakosha pakuve nechokwadi chemhando yechigadzirwa uye kugona kugadzira. Vashandisi vanofanira kunyatsotevera maitiro ari pamusoro uye kuita zvakanaka-tuning magadzirirwo anoenderana nezvinodiwa maitiro. Kugara uchidzidziswa uye kugadzirisa kwemidziyo kwakakosha zvakaenzana kuwedzera hupenyu hwemidziyo uye kugadzirisa kugadzikana kwekugadzira. Kuburikidza nehutungamiri hwesainzi, composite winding tekinoroji ichaita basa rakakosha munzvimbo dzepamusoro-dzekupedzisira dzekugadzira.